Technical Resources

We have gathered together a number of technical resources for use as reference on electrical projects.

Technical Data Sheets

• Aero Galv Cosh Sheet (PDF)
• Con-Lock 2011 Technical Sheet (PDF)
• CT-90 Compound (PDF)
• Dec-Lock 2011 Technical Sheets (PDF)
• Fire Rated Foam (PDF)
• Fire Rated Foam EN 1366 (PDF)
• Galvafroid jun06 (PDF)
• Gost R Certificate Conformity (PDF)
• Intumescent Fire Collars (PDF)
• Intumescent Mastic (PDF)
• Luma-Lock 2011 Technical Sheet (PDF)
• Plus on Wire 2011 Technical Sheets (PDF)
• Rize 2011 Technical Sheet (PDF)
• Shot-Lock 2011 Technical Sheet (PDF)
• Try-Lock 2011 Technical Sheet (PDF)
• UltraStrut (PDF)
• Uni-Lock 2011 Technical Sheet (PDF)
• Unistrut Cable Basket Data Sheet (PDF)
• Unistrut Cable Ladder Data Sheet (PDF)
• Unistrut Cable Tray Data Sheet (PDF)
• Unistrut P1000 (PDF)
• Unistrut P1001 (PDF)
• Unistrut P3300 (PDF)
• Unistrut P3301T (PDF)
• Zip-Lock 2011 Technical Sheet (PDF)

View other Technical Data Sheets on External Sites:

• Channel Technical Information
• Tray Technical Information (Light Duty)
• Tray Technical Information (Medium Duty)
• Tray Technical Information (Heavy Duty)

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Technical Resources

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Technical Training

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Regulations for the UK onshore processing sectors are complex and specialist. We offer in-house training and advice to ensure you know what your responsibilities are and how the relevant regulations impact your business.

If you work in the Petrochemical industry, specific storage facilities, with explosives or in any other industry where threshold quantities of dangerous substances are kept or used, you’ll need to ensure you are compliant under the Control of Major Accident Hazards (1999) (COMAH) Regulations.

Basic training covers the following areas;

• Functional Safety Compliance [IEC61511]
• DSEAR/ATEX Compliance
• MCERTS Compliance

All training is tailor-made to your needs and we’ll carry it out in-house so you can train as many staff as you want, without having to organise travel or transport.

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Technical Resources

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Cable: SWA Cables

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Table 4E4A – Current Carrying Capacity in Ampere

• Current Rating Chart for Multicore Armoured
• Thermoplastic Insulated Cables with Copper
• Conductors at 90°C Operating Temperature Extract from the IEE Wiring Regulations, 17th Edition
• 30°C Ambient Air Temperature,
• 90°C Conductor Operating Temperature,
• 20°C Ambient Ground Temperature

Conductor cross-sectional area mm²	REFERENCE METHOD C - CLIPPED DIRECT		Method D - Direct or in ducts, in ground, in/around buildings.		Method E - In free air or on a perforated cable tray.
	1 two-core* cable, single	1 three-core* or 1 four-core	1 two-core* cable, single	1 three-core* or 1 four-core	1 two-core* cable, single	1 three-core* or 1 four-core
	phase A.C or D.C.	cable, three-phase A.C.	phase A.C or D.C.	cable, three-phase A.C.	phase A.C or D.C.	cable, three-phase A.C.
1.5	27	23	25	21	29	25
2.5	36	31	33	28	39	33
4	49	42	43	36	52	44
6	62	53	53	44	66	56
10	85	73	71	58	90	78
16	110	94	91	75	115	99
25	146	124	116	96	152	131
35	180	154	139	115	188	162
50	219	187	164	135	228	197
70	279	238	203	167	291	251
95	338	289	239	197	354	304
120	392	335	271	223	410	353
150	451	386	306	251	472	406
185	515	441	343	281	539	463
240	607	520	395	324	636	546
300	698	599	446	365	732	628
400	787	673			847	728

Table 4E4B – Voltage drop per ampere, per metre 70°C conductor operating temperature

Conductor crosssectional area mm²	Two-core cable, D.C.	Two-core cable, single phase A.C.			Three or four-core cable, three-phase A.C.
	mV/A/m	mV/A/m			mV/A/m
1.5	31	31			27
2.5	19	19			16
4	12	12			10
6	7.9	7.9			6.8
10	4.7	4.7			4.0
16	2.9	2.9			2.5
		r	x	z	r	x	z
25	1.850	1.850	0.160	1.900	1.600	0.140	1.650
35	1.350	1.365	0.155	1.365	1.150	0.135	1.150
50	0.980	0.990	0.155	1.000	0.860	0.135	0.870
70	0.670	0.670	0.150	0.690	0.590	0.130	0.600
95	0.490	0.500	0.150	0.520	0.473	0.130	0.450
120	0.390	0.400	0.145	0.420	0.340	0.130	0.380
150	0.310	0.320	0.145	0.350	0.280	0.125	0.300
185	0.250	0.260	0.145	0.290	0.220	0.125	0.260
240	0.195	0.200	0.140	0.240	0.175	0.125	0.210
300	0.155	0.160	0.140	0.210	0.140	0.120	0.185
400	0.120	0.130	0.140	0.190	0.115	0.120	0.165

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Cable: PVC Singles

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PVC Singles 6491X to bs6004

Table 4D1A – Single core

70ºC thermoplastic insulated cables, nonarmoured, with or without sheath (copper conductors)

Conductor cross-sectioal area	Reference Method A (enclosed in conduit in thermally insulating wall etc.)		Reference Method B (enclosed in conduit on a wall or in trunking etc)		Reference Method C (clipped direct)		Reference Method F (in free air or on a perforated cable tray, horizontal or vertical)
							Touching			Spaced by one diameter
	2 cables, single-phase A.C or D.C	3 or 4 cables, three -phase A.C	2 cables, single-phase A.C or D.C	3 or 4 cables, three -phase AC	2 cables, single-phase AC or D.C flat & touching	3 or 4 cables, threephase A.C flat & touching or trefoil	2 cables, single-phase AC or D.C flat	3 cables, three -phase AC flat	3 cables, three -phase AC trefoil	2 Cables, single-phase A.C or D.C or 3 cables three-phase A.C. flat
mm2	A	A	A	A	A	A	A	A	A	A	A
1.5	14.5	13.5	17.5	15.5	20	18	-	-	-	-	-
2.5	20	18	24	21	27	25	-	-	-	-	-
4	26	24	32	28	37	33	-	-	-	-	-
6	34	31	41	36	47	43	-	-	-	-	-
10	46	42	57	50	65	59	-	-	-	-	-
16	61	56	76	68	87	79	-	-	-	-	-
25	80	73	101	89	114	104	131	114	110	146	130
35	99	89	125	110	141	129	162	143	137	181	162
50	119	108	151	134	182	167	196	174	167	219	197
70	151	136	192	171	234	214	251	225	216	281	254
95	182	164	232	207	284	261	304	275	264	341	311
120	210	188	269	239	330	303	352	321	308	396	362
150	240	216	300	262	381	349	406	372	356	456	419
185	273	245	341	296	436	400	463	427	409	521	480
240	320	286	400	346	515	472	546	507	485	615	569
300	367	328	458	394	594	545	629	587	561	709	659
400	-	-	546	467	694	634	754	689	656	852	795

Table 4D1B

• Conductor operating temperature: 70°C
• Voltage drop (millivolts per ampere per metre)

Conductor cross-sectional area	2 cables D.C.	2 cables - single phase A.C. Reference Methods A & Bn(Enclosed in conduitnor trunking)			2 cables - single phase A.C. Reference Methods C & Fn(clipped direct, on tray or in free air)
					Cables Touching			Cables Spaced*
mm2	mV/A/m	mV/A/m			mV/A/m			mV/A/m
1	44	44			44			44
1.5	29	29			29			29
2.5	18	18			18			18
4	11	11			11			11
6	7.3	7.3			7.3			7.3
10	4.4	4.4			4.4			4.4
16	2.8	2.8			2.8			2.8
		r	x	z	r	x	z	r	x	z
25	1.75	1.8	0.33	1.8	1.75	0.2	1.75	1.75	0.29	1.8
35	1.25	1.3	0.31	1.3	1.25	0.195	1.25	1.25	0.28	1.3
50	0.93	0.95	0.3	1	0.93	0.19	0.95	0.93	0.28	0.97
70	0.63	0.65	0.29	0.72	0.63	0.185	0.66	0.63	0.27	0.69
95	0.46	0.49	0.28	0.56	0.47	0.18	0.5	0.47	0.27	0.54
120	0.36	0.39	0.27	0.47	0.37	0.175	0.41	0.37	0.26	0.45
150	0.29	0.31	0.27	0.41	0.3	0.175	0.34	0.29	0.26	0.39
185	0.23	0.25	0.27	0.37	0.24	0.17	0.29	0.24	0.26	0.35
240	0.18	0.195	0.26	0.33	0.185	0.165	0.25	0.185	0.25	0.31
300	0.145	0.16	0.26	0.31	0.15	0.165	0.22	0.15	0.25	0.29
400	0.105	0.13	0.26	0.29	0.12	0.16	0.2	0.115	0.25	0.27
500	0.086	0.11	0.26	0.28	0.098	0.155	0.185	0.093	0.24	0.26

SPACINGS LARGER THAN ONE CABLE DIAMETER WILL RESULT IN A LARGER VOLTAGE DROP

Table 41DB (Continued)

Conductor cross-sectional area	3 or 4 cables - Three phase A.C. Reference Methods A & Bn(Enclosed in conduit or trunking)			3 or 4 cables - Three phase A.C. Reference Method C & Fn(clipped direct, on tray or in free air)
				Cables touching, trefoil			Cables touching, flat			Cables spaced*, flat
mm2	mV/A/m			mV/A/m			mV/A/m			mV/A/m
1	38			38			38			38
1.5	25			25			25			25
2.5	15			15			15			15
4	9.5			9.5			9.5			9.5
6	6.4			6.4			6.4			6.4
10	3.8			3.8			3.8			3.8
16	2.4			2.4			2.4			2.4
	R	x	z	r	x	z	r	x	z	r	x	z
25	1.5	0.29	1.55	1.5	0.175	1.5	1.5	0.25	1.55	1.5	0.32	1.55
35	1.1	0.27	1.1	1.1	0.17	1.1	0.24	1.1	1.1	1.1	0.32	1.15
50	0.81	0.26	0.85	0.8	0.165	0.82	0.8	0.24	0.84	0.8	0.32	0.86
70	0.56	0.25	0.61	0.55	0.16	0.57	0.55	0.24	0.6	0.55	0.31	0.63
95	0.42	0.24	0.48	0.41	0.155	0.43	0.41	0.23	0.47	0.4	0.31	0.51
120	0.33	0.23	0.41	0.32	0.15	0.36	0.32	0.23	0.4	0.32	0.3	0.44
150	0.27	0.23	0.36	0.26	0.15	0.3	0.26	0.23	0.34	0.26	0.3	0.4
185	0.22	0.23	0.32	0.21	0.145	0.26	0.21	0.22	0.31	0.21	0.3	0.36
240	0.17	0.23	0.29	0.16	0.145	0.22	0.16	0.22	0.27	0.16	0.29	0.34
300	0.14	0.23	0.27	0.13	0.14	0.19	0.13	0.22	0.25	0.13	0.29	0.32
400	0.12	0.22	0.25	0.105	0.14	0.175	0.105	0.21	0.24	0.1	0.29	0.31
500	0.1	0.22	0.25	0.086	0.135	0.16	0.086	0.21	0.23	0.081	0.29	0.3

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Cable: PVC Flexes

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PVC Flexes: BS 6141 & BS 6500

Table 4F3A -­ flexible cords, non-­armoured (copper conductors)

Current Carrying Capacity

Current-carrying capacity Conductor cross-sectional Single-phase A.C. area	Current-carrying capacity		Maximum mass supportable by Three-phase A.C. twin flexible cord (see Regulations 522.7.2 and 559.6.1.5)
	D.C. or single-phase A.C	Three-phase A.C.
mm2	A	A	kg
0.5	3	3	2
0.75	6	6	3
1	10	10	5
1.25	13	-	5
1.5	16	16	5
2.5	25	20	5
4	32	25	5

RATING FACTOR FOR AMBIENT TEMPERATURE

60ºC thermoplastic or thermosetting insulated cords:

Ambient temperature	35ºC	40ºC	45ºC	50ºC	55ºC
Rating Factor	0.91	0.82	0.71	0.58	0.41

90ºC thermoplastic or thermosetting insulated cords:

Ambient temperature	35ºC to 50ºC	55ºC	60ºC	65ºC	70ºC
Rating Factor	1	0.96	0.83	0.67	0.47

Glass fibre cords:

Ambient temperature	35ºC to 150ºC	155ºC	160ºC	165ºC	170ºC	175ºC
Rating Factor	1	0.92	0.82	0.71	0.57	0.4

180ºC thermoplastic or thermosetting insulated cords:

Ambient temperature	35ºC to 120ºC	125ºC	130ºC	135ºC	140ºC	145ºC
Rating Factor	1	0.96	0.85	0.74	0.6	0.42

VOLTAGE DROP

Table 4F3B Conductor operating temperature: 60ºC

Conductor cross-sectional area	D.C. or single-phase A.C	Three-phase A.C.
mm2	A	mV/A/m
0.5	93	80
0.75	62	54
1	46	40
1.25	37	-
1.5	32	27
2.5	19	16
4	12	10

NOTE: *The tabulated values above are for 60ºc thermoplastic or thermosetting insulated flexible cords and for other types of flexible cords they are to be multiplied by the following factors:

FOR: 90ºC thermoplastic or thermosetting insulated	1.09
180ºC thermosetting insulated	1.31
185ºC glass fibre	1.43

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PVC Insulated Cables

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MULTI-CORE PVC Insulated Cables (NON Armoured, copper conductors)

Table 4D2A – Current Carrying Capacity in Ampere
Current Rating Chart for Multicore 70°C

* with or without protective conductor. Extract from the IEE Wiring Regulations, 17th Edition
30°C Ambient Air Temperature,
90°C Conductor Operating Temperature,
30°C Ambient Ground Temperature

Conductor cross-sectional area mmu00b2	Method A - Enclosed in conduit in an insulated wall.		Method B - Enclosed in conduit on a wall or in trunking.		REFERENCE METHOD C - CLIPPED DIRECT		Method E - In free air or on a perforated cable tray.
	1 two-core* cable, single	1 three-core* or 1 four-core	1 two-core* cable, single	1 three-core* or 1 four-core	1 two-core* cable, single	1 three-core* or 1 four-core	1 two-core* cable, single	1 three-core* or 1 four-core
	phase A.C or D.C.	cable, three-phase A.C.	phase A.C or D.C.	cable, three-phase A.C.	phase A.C or D.C.	cable, three-phase A.C.	phase A.C or D.C.	cable, three-phase A.C.
1	11	10	13	11.5	15	13.5	17	14.5
1.5	14	13	16.5	15	19.5	17.5	22	18.5
2.5	18.5	17.5	23	20	27	24	30	25
4	25	23	30	27	36	32	40	34
6	32	29	38	34	46	41	51	43
10	43	39	52	46	63	57	70	60
16	57	52	69	62	85	76	94	80
25	75	68	90	80	112	96	119	101
35	92	83	111	99	138	119	148	126
50	110	99	133	118	168	144	180	153
70	139	125	168	149	213	184	232	196
95	167	150	201	179	258	223	282	238
120	192	172	232	206	299	259	328	276
150	219	196	258	225	344	299	379	319
185	248	223	294	255	392	341	434	364
240	291	261	344	297	461	403	514	430
300	334	298	394	339	530	464	593	497
400	-	-	470	402	634	557	715	597

Table 4D2B – Voltage drop per ampere, per metre 70°C conductor operating temperature

Conductor cross sectional area	2-core cable, DC	2-core cable, single phase AC			3 or 4-core cable, three-phase AC
	mV/A/m	mV/A/m			mV/A/m
1	44	44			38
1.5	29	29			25
2.5	18	18			15
4	11	11			9.5
6	7.3	7.3			6.4
10	4.4	4.4			3.8
16	2.8	2.8			2.4
		r	x	z	r	x	z
25	1.75	1.75	0.17	1.75	1.5	0.145	1.5
35	1.25	1.25	0.165	1.25	1.1	0.145	1.1
50	0.93	0.93	0.165	0.94	0.8	0.14	0.81
70	0.63	0.63	0.16	0.65	0.55	0.14	0.57
95	0.46	0.47	0.155	0.5	0.41	0.135	0.43
120	0.36	0.38	0.155	0.41	0.33	0.135	0.35
150	0.29	0.3	0.155	0.34	0.26	0.13	0.29
185	0.23	0.25	0.15	0.29	0.21	0.13	0.25
240	0.18	0.19	0.15	0.24	0.165	0.13	0.21
300	0.145	0.155	0.145	0.21	0.135	0.13	0.185
400	0.105	0.115	0.145	0.185	0.1	0.125	0.16

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Cable: MICC Cables

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TABLE 4G1A Mineral insulated cables thermoplastic covered or bare and exposed to touch (copper conductors & sheath)

• 30°C Ambient Air Temperature
  70°C Conductor Operating Temperature
• Current Carrying Capacity (amperes)

Conductor cross-sectional area	Reference Method C (Clipped Direct)			Reference Method E, F or G
	single phase AC or DC	three phase AC		single phase AC or DC	three phase AC
	2 single cord cables touching or 1 2-core cable	3 single core cables in trefoil or 1 3-core or 4-core cable	3 single core cables flat and touching, horizontal or vertical	2 single cord cables touching or 1 2-core cable	3 single core cables in trefoil, or 1 3-core or 4-core cable	3 single core cables flat and touching, horizontal or vertical	3 single core cables flat & spaced by one cable diameter
							vertical	horizontal
LIGHT DUTY 500V
1	18.5	15	17	19.5	16.5	18	20	23
1.5	23	19	21	25	21	23	26	29
2.5	31	26	29	33	28	31	34	39
4	40	35	38	44	37	41	45	51
HEAVY DUTY 750V
1	19.5	16	18	21	17.5	20	22	25
1.5	25	21	23	26	22	26	28	32
2.5	34	28	31	36	30	34	37	43
4	45	37	41	47	40	45	49	56
6	57	48	52	60	51	57	62	71
10	77	65	70	82	69	77	84	95
16	102	86	92	109	92	102	110	125
25	133	112	120	142	120	132	142	162
35	163	137	147	174	147	161	173	197
50	202	169	181	215	182	198	213	242
70	247	207	221	264	223	241	259	294
95	296	249	264	317	267	289	309	351
120	340	286	303	364	308	331	353	402
150	388	327	346	416	352	377	400	454
185	440	371	392	472	399	426	446	507
240	514	434	457	552	466	496	497	565

Notes: For single core cables, the sheaths of the circuit are assumed to be connected together at both ends. For bare cables exposed to touch, the tabulated values should be multiplied by 0.9.

TABLE 4G2A Mineral insulated cables bare and neither exposed to touch nor in contact with combustible materials (copper conductors & sheath)

Current Carrying Capacity (amperes)

30°C Ambient Air Temperature,
105°C Conductor Operating Temperature,

Conductor cross-sectional area	Reference Method C (Clipped Direct)			Reference Method E, F & G
	Single phase AC or DC	Three phase AC		Single phase AC or DC	Three phase AC
	2 single core cables touching or 1 2-core cable	3 single core cables in trefoil, or 1 3-core or 4-core cable	3 single core cables flat and touching, horizontal or vertical	2 single core cables touching or 12-core cable	3 single core cables in trefoil, or 1 3-core or 4-core cable	3 single core cables flat and touching	3 single core cables flat & spaced by one cable diameter
							vertical	horizontal
LIGHT DUTY 500V
1	22	19	21	24	21	23	26	29
1.5	28	24	27	31	26	29	33	37
2.5	38	33	36	41	35	39	43	49
4	51	44	47	54	46	51	56	64
HEAVY DUTY 750V
1	24	20	24	26	22	25	28	32
1.5	31	26	30	33	28	32	35	40
2.5	42	35	41	45	38	43	47	54
4	55	47	53	60	50	56	61	70
6	70	59	67	76	64	71	78	89
10	96	81	91	104	87	96	105	120
16	127	107	119	137	115	127	137	157
25	166	140	154	179	150	164	178	204
35	203	171	187	220	184	200	216	248
50	251	212	230	272	228	247	266	304
70	307	260	280	333	279	300	323	370
95	369	312	334	400	335	359	385	441
120	424	359	383	460	385	411	441	505
150	485	410	435	526	441	469	498	565
185	550	465	492	596	500	530	557	629
240	643	544	572	697	584	617	624	704

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Cable: Cat6 Cable Specification

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Specification for Hyper-Data 2000
CAT6 UTP Stranded LSZH Lan Cable

Spec. No. S901106 Version: B Date: March 25th, 2008

TIA/EIA-568-B.2-1: Patch Cable (Stranded Conductor), 24 AWG x 4P

1. Conductor:	Stranded Bare Copper (7 x 32 AWG)
2. Insulation:	HDPE (CMI-75E)Nominal Wall Thickness: 0.178mm Min. Thickness: 0.153mm
3. Color Code:	Pair 1: Blue & White/Blue Pair 2: Orange & White/Orange Pair 3: Green & White/Green Pair 4: Brown & White/Brown
4. Jacket (Grey):	75°C LSZH Compound Nominal Wall Thickness: 0.585mm Min. Thickness: 0.458mm Overall Diameter: 5.8mm ± 0.3mm
5. Electric Requirements:	(Cable length: 100m) Characteristic Impedance (Zo): 85~115Ω (1~250 MHz) DC. Resistance Capacitance Unbalance: 5% Pair-to-Ground Capacitance Unbalance: 330 pF/100m Max. Conductor Resistance: 14.00Ω/100m 20o Max. Mutual Capacitance: 5.6nF/m Max. Spark Test: 2.5kV Nominal Velocity of Propagation (NVP): 69%

RoHS Compliant

Frequency MHz	Att. Stranded	Pr-Pr NEXT	PS NEXT	Prop. Delay ns	Delay Skew ns	Return Loss	Pr-Pr ELFEXT	PS ELFEXT
1	2.4	74.3	72.3	538.5	45	20	67.8	64.8
10	7.1	59.3	57.3	545	45	25	47.8	44.8
20	10.2	54.8	52.8	539.9	45	25	41.8	38.8
31.25	12.8	51.9	49.9	540.2	45	23.3	37.9	34.9
62.5	18.5	47.4	45.4	540.8	45	20.7	31.9	28.9
100	23.8	44.3	42.3	541.4	45	19	27.8	24.8
200	34.8	39.8	37.8	542.5	45	16.4	21.8	18.8
250	39.4	38.3	36.3	543	45	15.6	19.8	16.8

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Technical Resources

We have gathered together a number of technical resources for use as reference on electrical projects.

DISCLAIMER: The information on this page and the PDF is for information only and R&M Electrical Group Ltd can not be held liable for any information therein.

Cable Gland & Cable Cleat Selector Chart

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WARNING: Whilst all due care has been taken in compiling this chart, it is for guidance only. Cable sizes must be checked prior to gland selection

		GLAND TYPE
CONDUCTOR SIZE (MM SQUARED)	NO. OF CORES	INDOOR	OUTDOOR	CLEAT SIZE
		BW GLAND	CW GLAND
1.5	2	20S	20/16	5
	3	20S	20/16	6
	4	20S	20S	6
	7	20S	20S	7
	12	20	20	8
	19	25	25	10
	27	32	32	11
	37	32	32	12
	48	32	32	14
2.5	2	20S	20S	6
	3	20S	20S	6
	4	20S	20S	6
	7	20	20	7
	12	25	25	9
	19	25	25	11
	27	32	32	12
	37	32	32	14
	48	40	40	16
4	2	20S	20S	6
	3	20S	20S	6
	4	20	20	7
	7	20	20	8
	12	25	25	10
	19	32	32	12
	27	40	40	14
6	2	20S	20S	7
	3	20	20	7
	4	20	20	8
10	2	20	20	8
	3	25	25	8
	4	25	25	8
16	2	25	25	9
	3	25	25	10
	4	25	25	11
25	2	25	25	9
	3	32	32	10
	4	32	32	12
35	2	32	32	12
	3	32	32	12
	4	32	32	14
50	2	32	32	12
	3	32	32	12
	4	32	32	14

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